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Complete Waste Tire Pellet Production Line Solution

We set up the Complete Waste Tire Pellet Production Line Solution that will produce pellets with the world standard technologies!


Raw Material

  • Pre-treatment
    Section

  • Crushing
    Section

  • Conveying
    Section

  • Drying
    Section

  • Pellet Mill

  • Cooling
    Section

  • Screening
    Section

  • Packaging
    Section

  • Dust Control
    System

Finished Product

Pre-treatment : This section is more suitable for the larger raw materials in the early stage, and it is not easy to directly crush or granulate through the crusher. But sometimes this section can be omitted. For example, the sawdust pellet production line can directly pelletize, and this section is not needed.

Crushing Section : This section is usually used in biomass pellet production line, forage gress pellet production line and nutshell straw pellet production line. For example, the SFSP hammer mill is used for wood and fruit shells, and the straw/alfalfa/husk/grass crusher is used for grass and straw. Different raw materials are equipped with different types of crusher.

Conveying Section : Conveying equipment is mechanical equipment that transports bulk cargo and unit goods from a loading point to an unloading point along a certain route in a continuous manner. The conveying equipment of RICHI machinery includes screw conveyor, scraper conveyor, belt conveyor and Bucket elevator.

Drying Section : To dry materials and remove the moisture from 50% to 15-17%. Itincludes: --Burningstove,tosupplyhotair --Drumdryer --Dischargingcyclone.

Pellet Mill: Wood pellet machine, also known as biomass pellet machine, has a wide range of raw materials: straw shells include wood, straw, sawdust, cotton stalks, rice husks, peanut shells, sunflower shells, coconut shells, coffee shells, bamboo, etc. . The grasses are alfalfa, hops, hemp, hay, grass, etc. In addition, there are organic fertilizer granulator, cat litter granulator and so on.

Cooling & Section : Pellets come out from pellet machine, its temperature is around 70℃, by cooling system, It can cool down to room temperature immediately. By momentary cooling, the hardness of pellets will become more stronger.

Screening Section : The forming rate of pellet machine is around 98 % , so there are still have 2% powder in pellets,by screening, sort out all the powders from pellets.

Packaging Section : There are three kinds of automatic packaging machines produced by RICHI machinery: powder packaging machines, granule packaging machines and (universal) dual-purpose packaging machines.

Dust Control System : A dust collection system is an air quality improvement system used in industrial production to improve breathable air quality and safety by removing particulate matter from the air and environment. Dust collection systems work on the basic formula of capture, convey and collect.

Production Line Description


waste tire

Market development prospect

The means of recycling waste tire is that separate the inner steel wire and fibre from waste tire through all kinds of technology and granulate the rubber block into powder. Waste tire treatment equipment is suitable to international development and management way. It merit on that can recovery the waste tire to rubber reaching to the availability 100% and use the rubber in recycle. Owing to no second pollution in production process, it is really recycling rubber and long duration development. It is a future developing mould that emerge the protection environment and reuse resource through product rubber powder from waste tires.

The rubber powder are widely used and hardly coverage all lines. It can replace the materials such as plastic and PVC, instead of nature rubber, is rebirth tires.

It is used in sport runway and shoe sole. It sole can be used in highway, air trip as well as third generation railway sleeper as modification asphalt.

Waste Tire Pellet Mill Production Line

waste tire pellet production line flowchart
waste tire pellet production line flowchart
 
 

1. Steel-extracting machine:The steel wire is separated from the tire pieces through hydraudic pressure mechanical power.

2. Rough shredder:The tyre which has been removed out the steel wire is shreded into blocks about 50mm-100mm. Then they are transported into medium shredder for further process by conveyor.

3. Meduim shredder: the function of the rough shredder is further cutting the tyre blocks into 10-20mm granules.

4. Magnetic separator:magnetic separator which is used for removing steel wire from discharge port of all medium shredders if there is any steel wire remaining in tire blocks or granules, it will separate the blocks again and returns them to smashing room and till wires are removed fully. Meanwhile it does not affect the fine shredder’s working .

5.Fine shredder: The new-brand explosion-proof structural design, uncreasingly inject the nitrogen during the work process, because the temperature is increasing unceasingly. Simultaneously, this machine shredder the material to 3-5mm.

6. Double class powder grinder: grind 3-5mm granules into 40-80 mesh rubber powder.

7. Fiber separator: create air eddy and separate rubber granules from fiber then according to your requirements classify the rubber powder from 40 to 80 meshes.

8. Packing platform: realize packing as certain quality according to customer’s requirement.

Waste tire is pressed into pellets by a pellet machine
Waste tire is pressed into pellets by a pellet machine

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