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Complete Horse Manure Pellet Production Line Solution

We set up the Complete Horse Manure Pellet Production Line Solution that will produce pellets with the world standard technologies!


Raw Material

  • Pre-treatment
    Section

  • Crushing
    Section

  • Conveying
    Section

  • Drying
    Section

  • Pellet Mill

  • Cooling
    Section

  • Screening
    Section

  • Packaging
    Section

  • Dust Control
    System

Finished Product

Pre-treatment : This section is more suitable for the larger raw materials in the early stage, and it is not easy to directly crush or granulate through the crusher. But sometimes this section can be omitted. For example, the sawdust pellet production line can directly pelletize, and this section is not needed.

Crushing Section : This section is usually used in biomass pellet production line, forage gress pellet production line and nutshell straw pellet production line. For example, the SFSP hammer mill is used for wood and fruit shells, and the straw/alfalfa/husk/grass crusher is used for grass and straw. Different raw materials are equipped with different types of crusher.

Conveying Section : Conveying equipment is mechanical equipment that transports bulk cargo and unit goods from a loading point to an unloading point along a certain route in a continuous manner. The conveying equipment of RICHI machinery includes screw conveyor, scraper conveyor, belt conveyor and Bucket elevator.

Drying Section : To dry materials and remove the moisture from 50% to 15-17%. Itincludes: --Burningstove,tosupplyhotair --Drumdryer --Dischargingcyclone.

Pellet Mill: Wood pellet machine, also known as biomass pellet machine, has a wide range of raw materials: straw shells include wood, straw, sawdust, cotton stalks, rice husks, peanut shells, sunflower shells, coconut shells, coffee shells, bamboo, etc. . The grasses are alfalfa, hops, hemp, hay, grass, etc. In addition, there are organic fertilizer granulator, cat litter granulator and so on.

Cooling & Section : Pellets come out from pellet machine, its temperature is around 70℃, by cooling system, It can cool down to room temperature immediately. By momentary cooling, the hardness of pellets will become more stronger.

Screening Section : The forming rate of pellet machine is around 98 % , so there are still have 2% powder in pellets,by screening, sort out all the powders from pellets.

Packaging Section : There are three kinds of automatic packaging machines produced by RICHI machinery: powder packaging machines, granule packaging machines and (universal) dual-purpose packaging machines.

Dust Control System : A dust collection system is an air quality improvement system used in industrial production to improve breathable air quality and safety by removing particulate matter from the air and environment. Dust collection systems work on the basic formula of capture, convey and collect.

Production Line Description

Complete Horse Manure Pellet Production Line Solution

There are lots of different names for horse manure. Horse manure is sometimes called horse buns, road apples, horse pucky, horse chips, horse hooey, and horse apples. Can horse dung be made into pellet? The answer is of course. It is not uncommon for horse dung to burn as fuel after drying. Horses produce about eight piles of manure a day and about 50 lbs a day. That means one horse creates about nine tons of manure per year. This is why stall and pasture cleaning is essential to horse health. If manure is not cleaned up regularly it makes the perfect environment for producing unhealthy ammonia fumes in stables, as well as a place for molds, bacteria, and parasites to thrive.

Horse manure contains grass and grain fibers, minerals, shed cells, fats, water, and sand or grit, depending on the type of soil the hay or grass was growing in. About 3/4 of the total weight of manure is water. It may also contain undigested grain and weed seeds, which is why it should be composted before fertilizing your garden because these could still sprout.

How to Turn Horse Manure into Fertilizer?

Do you want to know the method of converting horse manure into fertilizer? Here are the processes of making horse manure pellets fertilizer.

The first step you need to do is to dehydrate horse manure. Because too much water exists in the horse manure, you should use the solid-liquid separator machine to dehydrate horse manure.

The second step is to use organic fertilizer compost turner to help horse manure fermentation. If you apply raw horse manure to farmland directly, it will hurt the crops and cause some bad effect.

Because some manure will lump after fermentation, you need to use the hammer crusher to crush the horse manure. The purpose of this step is to help you easily make horse manure pellets.

Next you can go to the next step. That is to mix different organic material together. Such as straw, leaves, etc. You can achieve this purpose by using Richi horizontal mixer.

Granulating. As the important part of the processes. The purpose of the step is to help you make horse manure pellets. If you use our horse manure pellet machine, it will greatly reduce your time to granulation. And the pellets made by horse machine pellet maker is more beautiful and easy to store.

In order to get good quality horse manure pellets, you also need to use rotary drum drying machine, rotary drum cooling machine, vibrating screen machine and single bucket automatic packing machine to help you.

horse manure pellet fertilizer production line flowchart
horse manure pellet fertilizer production line flowchart

Another Simple Method For Making Horse Dung Pellets

We know many people who have a horse farm or a fertilizer plant. And they want to make their own pellet fertilizer from horse manure. Thus, we will tell you an easy way to make horse manure pellets fertilizer.

First, you can use straw, wood dust or some organic material to mix with horse manure.

Second, you should use compost making machine to promote fertilizer fermentation. Then you can get the fermented horse manure. This kind of fertilizer can be applied to the farmland directly. And you can sell it to the farmers who don’t want to spend too much money.

Third, the hammer crusher should be used to crush the fermented fertilizer.

Fourth, Richi horse manure pellet mill can help you get granular fertilizer. Our horse manure pelletiser will help you get horse manure pellets fertilizer in a short time.

Finally, you should use rotary drum drying machine and rotary drum cooling machine to deal with the granular fertilizer. After these two processes, you can pack the fertilizer.

Why Can Horse Manure Be Used As Fertilizer?

Maybe some people want to know why horse manure can be used as fertilizer. So you need to know the composition of horse manure. To be honest, there are many beneficial elements existed in the horse manure. The water content, organic matter, nitrogen, phosphorus and potassium are 75.8%, 21.0%, 0.58%, 0.30% and 0.24% respectively. Horse manure is coarse in texture, loose and porous and with little water. It belongs to the fast decomposition of organic matter. And horse manure has high fermentation temperature. It is often called “hot fertilizer”. Horse manure is often used as a hot material to raise the temperature of seedbed and promote the growth and development of seedlings.

Because of these beneficial elements, we can know the horse manure is a good organic fertilizer for crops.

How to Make Fuel Pellets from Horse Manure & Bedding Wastes

The process of preparing to make the fuel pellets using horse manure and horse stable waste materials starts by drying the mixture to at least 15 % and below from around 40% at disposal. A suitable drying system is very efficient for drying the mixture materials. The drying machine generally uses Bio Burner to produce hot water which is an effective drying component. The mixture passes through two augers and the end of the first one there is a hammer mill that lowers the sizes of the mixture particles. At the end of the second auger, the mixture runs through the fine hammer which completely dries it and makes it ready for the final process in the biomass pelletizing machine. The two augers are also fitted with screens, and they are large.

Drying up is vital because using the wet mixture will most likely block the hammer mill and derail the process. Dry and small-sized particles of the horse manure and bedding waste can then be easily compressed to produce pellets of between 6mm to 8 mm. Besides excellent energy output and efficiency, horse manure pellets also produce low fuel emissions and ash as well as high BTU. Before disposing of the horse manure, think of this highly effective opportunity to turn it into a renewable energy and be on the forefront to save on the energy costs while conserving the environment.

how to make fuel pellets from horse manure
how to make fuel pellets from horse manure

The Use Of Horse Dung

Horse Manure Used As Fertilizer

As we all know, the horse manure can apply to the farmland and help crops grow. Because there are many good nutritional ingredients exist in the horse manure. These ingredients will make crops grow better. In addition, the horse dung belongs to the organic fertilizer, so it won’t hurt the soil as the chemical fertilizer.

Horse Manure Used As Fuel

The dried horse manure took a little longer than wood to ignite and once it lit it burnt well if not intensly. The manure gave off a good heat and lasted for longer than I expected - a little longer than cedar, but not as long as oak.

Horse dung used as building material

Horse manure has also been used in brick making. It's one of the components of adobe. What would a house made of manure bricks smell like in damp weather? While most people may not find the smell of horse manure offensive, most of us would draw the line here.

how to make fuel pellets from horse manure
how to make pellets from horse manure

Do You Want to Know the Price of Horse Manure Pellet Maker?

If you want to buy a horse manure pelletiser for your horse ranch, there is no doubt that you want to know the price of horse manure pellet mill.

Generally speaking, different horse manure pellet mill has different price. At the same time, Richi has manure making machine with different scales. We have small scale disc granulator with low price. And we also have the large-scale organic fertilizer granulator-rotary drum stirring granulator for your large-scale horse ranch. Although different horse manure pellet maker has the different price, the quality of pellet machine is the same. So, you don’t need to worry about the quality problem.

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