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8-12 T/H Alfalfa Pellet Production Line Project

Date: 12/21/2020 09:02:36 From: wood-pellet-plant.com Clicks:

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An alfalfa pellet production line with an annual output of 20,000 tons uses a SZLH420 model pellet machine with an hourly output of 8-12 tons. This project is also an alfalfa pellet production line with an annual output of 8-12 tons. The raw material used in the production of this project is mainly alfalfa meal, with an annual consumption of 21,000 tons.

8-12 T/H Alfalfa Pellet Production Line Project
8-12 T/H Alfalfa Pellet Production Line Project

The project is located in the New Material Industrial Park of the Economic Development Zone of Guyuan City, Ningxia. Since the source of the raw materials for animal nutrition licking bricks in this project is unstable and has not been constructed in reality, this acceptance is only for the production line of alfalfa pellet feed with an annual output of 20,000 tons. If the construction unit constructs 50,000 tons of animal nutrition licking brick feed within the validity period of the environmental impact assessment (within five years of the environmental impact assessment approval) in the later period, it shall arrange the inspection and acceptance by itself. The project covers an area of ​​20026.10m2 (30 acres), and the main construction content includes office area, raw material warehouse, finished product warehouse, processing workshop, etc.

This project consists of main engineering, auxiliary engineering, public engineering, storage and transportation engineering and environmental protection engineering. See Table 2-1 for the specific project composition of the investigation and implementation.

Table 2-1 List of project composition

  Engineering category project EIA construction scale and content Actual construction scale and content Changes  
 
 
 
 
 
 
structural work
Alfalfa grass particles processing car
between
1F, arch-shaped color steel tile structure, building area of ​​600m 2 1F, arch-shaped color steel tile structure, building area is 600m 2  
No change in the same EIA
Animal nutrition lick brick processing
workshop
1F, arch-shaped color steel tile structure, building area of ​​600m 2 Due to the production of animal nutrition licking brick, animal camp construction and therefore not
raise lick brick processing plant
 
Reduced product variety
Alfalfa grass
child Treasury
1F, arch-shaped color steel tile structure, building
area is 600m 2
1F, arch-shaped color steel tile structure,
building area is 600m 2
No change in the same EIA
Alfalfa Bale
Storage Shed
1F, arch-shaped color steel tile structure, construction
area is 1000m 2
1F, arch-shaped color steel tile structure,
construction area is 1000m 2
No change in the same EIA
Finished product library 1F, arch-shaped color steel tile structure, building
area is 800m 2
1F, arch-shaped color steel tile structure,
building area is 800m 2
No change in the same EIA
 
Auxiliary engineering
 
Office building
6F, brick structure, covers an area of
1500m 2 , including marketing, office
room, financial room, conference rooms, laboratories (laboratory project does not require water)
After investigation, the actual construction of 1F, brick-concrete structure, covers an area of
800m 2 , including marketing department,
office, financial room, meeting
 
Reduced construction scale
      Wait , Laboratory (laboratory project
chamber need not water) etc.
   
Restaurant and staff dormitory 1F, brick-concrete structure, covering an area of
360m 2 , mainly providing staff meals and daily rest
1F, brick structure, accounting for ground
plot 360M 2 , mainly to provide staff meals and daily rest
 
No change in the same EIA
 
 
 
 
 
 
 
 
 
 
 
 
 
Public works
 
 
 
Water supply
The water for the project is uniformly supplied by the water supply pipe network of the industrial park. The total water consumption is
2671.5m 3 /a, of which the raw material water consumption is 44m 3 /a, the domestic water consumption is 960m 3 /a, and the greening water consumption is
1667.5m 3 /a.
It is supplied by the water supply pipe network of the industrial park. The total water consumption is
725m 3 /a, of which the domestic water consumption is 225m 3 /a and the greening water consumption is 500m 3 /a.
 
 
Reduced water consumption and no production water
 
 
 
 
 
 
 
drain
 
The main drainage of the project is domestic sewage, with a discharge volume of 768m 3 /a. The domestic sewage is treated in the grease trap (effective volume
1.5m 3 ) and septic tank (effective volume
9m 3 ). In the near future, it will be collected in a tanker truck. Transport, enter the Guyuan City Sewage Treatment Plant for treatment, and enter the Park Sewage Treatment Plant for treatment after the sewage treatment plant of the New Material Industrial Park in the Economic Development Zone of Guyuan City, Ningxia is completed
The drainage of the project is mainly domestic sewage with a discharge volume of 180m 3 /a. After the catering wastewater is treated in an oil-separated sedimentation tank
(effective volume 1.5m 3 ), it is merged with domestic sewage treated in a septic tank (effective volume 9m 3 ). Sewage is cleaned out regularly and used for fertilization in the alfalfa test field. After the sewage treatment station of the New Material Industrial Park of Guyuan Economic Development Zone in Ningxia is completed and put into operation, it will
enter the sewage treatment station of the park through the sewage pipe network for treatment
 
At present, the sewage treatment plant in the New Material Industrial Park of Guyuan Economic Development Zone in Ningxia has not been completed and put into operation. There is no reception point for wastewater from this project. The domestic sewage of the project is refilled and then greened. After the sewage in the park is completed, the wastewater should pass through the established sewage pipe network in the park. Discharge into sewage treatment plant for treatment
powered by Introduced by the city power grid, installed transformer
, a corresponding supporting facilities
Introduced by the city power grid, installed
transformers, and supporting corresponding facilities
No change in the same EIA
Heating The project mentioned by the winter heating heater
for
Project winter heating using electric heating
device
No change in the same EIA
 
 
 
 
 
 
 
 
 
 
Environmental Engineering
 
 
 
Waste gas treatment facilities
The grinder is equipped with a bag filter (dust removal efficiency of 98%), the screening process has its own dust collector (the dust removal efficiency is
99%), the mixer has its own bag filter (the dust removal efficiency is 99%), and the oil fume purification facility (the purification efficiency is not Less than 80%)
A small amount of high-end pet feed raw materials need to be crushed. The crusher comes with a bag filter; the pelletizer comes with a bag filter
(dust removal efficiency of 99%), and oil fume purification facilities in the canteen (purification efficiency not less than
80%)
 
 
 
No animal nutrition licking bricks are actually produced, and no mixers are installed
 
 
 
Wastewater treatment facilities
 
 
Oil trap (1.5m 3 ), septic tank (9m 3 ), reservoir (50m 3 )
 
 
Oil trap (1.5m 3 ), septic tank (9m 3 )
Due to the design phase campus
water supply network is not completed, the construction unit plans to build reservoirs to store water for life, but the actual process of construction, the park has been built water supply network, and therefore does not build water storage
tank
Noise control
facilities
Noise reduction, vibration reduction and noise prevention The equipment is installed in the workshop, and the
foundation is set with damping pads
No change in the same EIA
Solid Waste Set up household garbage collection facilities Set up household garbage collection facilities No change in the same EIA
   
Greening
Green area is 3335m 2 , greening rate is 16.65% The green area is 4000m 2 , the greening
rate is 19.97%
Green area increased  

The total design investment of this project is 50 million yuan, of which environmental protection investment is 870,000 yuan, accounting for 1.74% of the total investment; the actual total investment is 30 million yuan, of which the actual environmental protection investment is 400,000 yuan, accounting for 1.33% of the total investment. Used in waste gas treatment facilities, wastewater treatment facilities, vibration reduction and noise prevention, solid waste collection and treatment, and plant greening. Due to market reasons, no animal nutrition licks were actually produced, so the total investment and environmental protection investment decreased.

Table 2-2 List of main production equipment

Serial number Equipment name Specification model unit Design purchase quantity Actual purchase quantity
1 Unloading pit, shed screen / A 1 0
2 Horizontal conveyor TLSS30 station 1 0
3 Hoist TDTGK40/28 station 1 0
4 Permanent magnet cylinder TXCT25 station 1 0
5 Round granulating bin 10m 3 station 1 1
6 Pan feeder / station 1 1
7 Granulator SZLH420 station 1 1
8 Feeder GFZ.16 station 1 1
9 Counter flow cooler SKLN2.5 station 1 1
10 Unloader / station 1 1
11 Hoist TDTG36/18 station 1 1
12 Finished product warehouse 5m 3 A 5 0
13 grinder / station 1 0
14 Belt conveyors / station 1 1
15 4 Disc mower MDM1700 station 2 1
16 2 Disc mower MDM1300 station 1 1
17 7 Disc flattening mower / station 2 1
18 Baler BC5070 station 3 1
19 Round baler MRB08970 station 1 1
20 Silage coating machine SWM0810 station 1 1
twenty one Rotary machine / station 1 1
twenty two Hay rake / station 2 1
twenty three Manure spreader / station 1 1

Labor Quota and Work System

The project has a labor quota of 15 people. The working system is 8 hours a day and 300 production days per year.

Brief Description of Production Process:

Hay Grass Alfalfa Pellet Machine
Hay Grass Alfalfa Pellet Machine

After the powdered feed enters the Hay Grass Alfalfa Pellet Machine, it is heated to 160°C, and the water in the alfalfa pellets is used to make alfalfa powder into alfalfa pellets, and then the hot pellets are passed through a cooler to reduce the temperature and humidity of the material and increase the hardness of the material , Reduce the powdering rate of materials. The cooling of this project adopts wind cooling. Through this section, pellet feed is produced. This granulator has its own screening process, grading and screening, and grading to obtain feed according to the product size requirements. The process of weighing, bagging and sewing the finished product by the automatic packaging equipment. After the packaging is completed, it is shipped to the finished product warehouse.

alfalfa pellets
alfalfa pellets

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